\ 800 with one window permanently down | Tom Mandera's Big Sky Binders

800 with one window permanently down

Winter arrived last week, so I finally decided it was time to put the hardtop back on my wife's 68 V8 800, "Oscar"



We dragged the hardtop into the garage, then I used 4 ratchet straps to hoist it up, backed under, and got the top installed without too much trouble.



I remember looking at the rolled down windows and thought, "I should roll those up.. nahh, we'll just do it in the morning.."

So this morning I started the Scout and drove it out of the garage to warm it up, and thought, "I'd better roll the windows up.."



Well, the driver's side window has always been agonizingly slow to roll up. It was being really stubborn this morning at around 5degF.



It used to be, I'd apply pressure via the crank, wait a few seconds, the window would inch up a little, then apply pressure to the crank again.. wait.. a slow process, to be sure.



This morning it didn't even seem to be creeping up slowly, so more crank pressure.. until, of course, I stripped the window crank.



I tore the top "felt" portion of the door off to get access to the window, but couldn't get a prybar to turn the regular gear to roll the window up.



Removing the access panel to the rear (but still inside face) of the door didn't help, nor did destroying the rubber boot around the regulator while searching for the release pin (that wasn't installed) to remove the handle.



Pulling up on the window didn't do much for me, and a prybar on the window frame only got the glass up 1/2".. hitting the regulator "gear" with a screwdriver and hammer combination met with minimal success.



Ultimately, the nicely warmed up 4x4 Scout got put back in the garage, and the still-iced-over 2wd Toy pickup was pressed into service.



Looks like I need to tear further into the door and remove the entire inner panel to get a really good look at the regulator mechanism that ruined my morning.



I believe I have an earlier 800 door I can swap out, or rob parts from. IIRC, it has the twist door handle, vs the push button. Are the window regulator assemblies substantially different?



If I remove the inner panel and unbolt the regulator assembly from the panel (leaving the regulator in the door) can I at least fight the window to the UP position?



Probably overdue to look at replacing some felt and channels and making the window roll up and down with ease, instead of requiring gear-stripping torque input. ;)